Frequently Asked Questions
Everything You Need to Know About Industrial Printing, Sales & Service
What is industrial marking and coding, and why is it important?
Industrial marking and coding is the process of printing product information directly onto packaging or products during manufacturing. This may include expiration dates, batch numbers, lot codes, serial numbers, barcodes, QR codes, and traceability information. Accurate coding helps manufacturers meet regulatory requirements, improve inventory tracking, support product recalls, and maintain brand consistency.
How do I choose the right industrial coding technology for my production line?
The best coding technology depends on several factors, including your budget, production speed, packaging material, print quality requirements, operating environment, and maintenance expectations. Continuous inkjet (CIJ), thermal inkjet (TIJ), laser marking, and high-resolution inkjet systems each offer different advantages based on the application.
Getting expert advice on choosing the right technology for your production line should come not from a salesman trying to sell you the latest gadget, but from a trusted service provider such as All Pro Technical Service who understands your production needs, application and budget.
What is the difference between Continuous Inkjet (CIJ), Thermal Inkjet (TIJ), and Laser Marking systems?
Continuous Inkjet (CIJ), Thermal Inkjet (TIJ), case coding printers, and laser marking systems each offer different advantages depending on the application.
Continuous Inkjet (CIJ) printers are designed for high-speed production lines and can print on a wide variety of materials.
Thermal Inkjet (TIJ) printers provide high-resolution printing with minimal maintenance for specific applications. However, they are not the right solution for every packaging application. For example, some case coding applications require a 4" × 6" print area, which TIJ printers cannot produce.
Case coding printers are designed for printing large text, graphics, barcodes, and other information on corrugated cases and secondary packaging.
Laser marking systems create codes without using inks or solvents, making them a preferred choice for manufacturers who want to avoid consumables while meeting their production requirements.
The best technology depends on your production line, application requirements, packaging material, print size, line speed, and budget. A trusted service provider can help you select the most appropriate solution for your operation.
Which industries commonly use industrial marking and coding equipment?
Industrial marking and coding solutions are used across a wide range of industries, including food and beverage manufacturing, pharmaceuticals, medical devices, cosmetics, chemicals, automotive, electronics, plastics, packaging, consumer goods, metal manufacturing, metal finishing, and industrial manufacturing, where product identification and traceability are essential. They are also commonly used for printing on metal sheets and machined metal parts.
What types of information can industrial coding equipment print?
Industrial printers can print graphics, expiration dates, best-before dates, manufacturing dates, lot numbers, batch codes, serial numbers, barcodes, QR codes, logos, shift codes, product identifiers, and regulatory information on a wide variety of packaging materials.
When should an industrial printer be repaired instead of replaced?
Many printer issues can be resolved through professional diagnostics, component replacement, calibration, or preventive maintenance. If the equipment still meets production requirements, repairing the system is often more cost-effective than replacing it. An experienced technician can evaluate the condition and recommend the most practical solution.
What are the signs that an industrial coding printer needs maintenance?
Common indicators that an industrial coding printer needs maintenance include the service light turning on, faded or inconsistent print quality, missing characters, clogged printheads, recurring error messages, excessive ink consumption, unplanned downtime, startup failures, or reduced coding accuracy. Addressing these issues early helps prevent costly production interruptions.
How often should industrial marking equipment receive preventive maintenance?
Maintenance schedules vary depending on production hours, operating conditions, equipment type, ink type, and plant environment. At All Pro Technical Service, we follow the manufacturer's recommended service intervals to help ensure reliable performance and maximize equipment lifespan. While many manufacturers recommend preventive maintenance every six to twelve months, high-volume production facilities or demanding operating conditions may require more frequent inspections to maintain optimal performance.
Can industrial coding equipment print on different packaging materials?
Yes. Modern industrial coding systems can print on cardboard, corrugated boxes, plastic, glass, metal, aluminum, paper labels, flexible films, pouches, bottles, cartons, and many other packaging materials. The ideal technology depends on the substrate and production environment.
What are the benefits of preventive maintenance for industrial printers?
Preventive maintenance reduces unexpected breakdowns, improves print quality, extends equipment life, lowers repair costs, minimizes production downtime, and helps maintain consistent coding accuracy throughout the manufacturing process.
Some industrial printers are designed to stop working until the preventive maintenance is performed.
During a preventive maintenance visit, an All Pro Technical Service technician will also install any available software updates and provide recommendations to help optimize your printer's performance and reliability.
What should manufacturers consider before purchasing industrial coding equipment?
Important considerations include production speed, print resolution, packaging material, code durability, maintenance requirements, available production space, integration with existing equipment, operating costs, total cost of ownership, and long-term technical support. Evaluating these factors helps ensure you choose a coding solution that meets your production requirements while delivering long-term value.
How do industrial marking systems support product traceability?
Industrial coding equipment prints unique identifiers such as lot numbers, serial numbers, barcodes, and QR codes that allow manufacturers to track products throughout production, distribution, inventory management, and product recalls while supporting regulatory compliance.
What is included in industrial coding equipment service and support?
Professional service and support typically include equipment installation, operator training, preventive maintenance, troubleshooting, onsite repair, bench repair, replacement parts, software updates, calibration, technical support, and ongoing production assistance.
All Pro Technical Service does not always have to come onsite to assist you with service and support. In many cases, a call to the technical support line will connect you with a technician who can answer questions, provide troubleshooting recommendations, share files, documentation, videos, and much more.
What are the advantages of working with an independent industrial coding equipment provider?
Independent providers, such as All Pro Technical Service, can recommend solutions based on your production needs and budget rather than a single manufacturer's product line. As an independent provider, All Pro offers refurbished equipment for sale as well as rental units to provide greater flexibility for your operation.
In addition, independent providers typically have lower overhead costs, allowing those savings to be passed on to customers. Combined with multi-brand expertise, responsive technical support, personalized service, and customized maintenance programs, this approach helps manufacturers receive the right solution at the best overall value.
How can manufacturers reduce production downtime caused by coding equipment?
Downtime can be minimized by implementing preventive maintenance, using OEM consumables or consumables recommended by All Pro Technical Service, training operators, replacing wear components before failure, performing routine inspections, keeping essential spare parts available, and scheduling regular equipment servicing with your trusted technicians from All Pro Technical Service and following their recommendations. These proactive measures help maximize equipment reliability and keep production running efficiently.
Does All Pro Technical Service supply Leibinger continuous inkjet printers?
Yes. All Pro Technical Service sells, services and supports Leibinger continuous inkjet printers as a Leibinger certified distributor. The right Leibinger model depends on substrate, line speed and print quality needs. Each printer’s features and the available budget also guide selection.
How does Leibinger’s automatic nozzle sealing technology affect routine cleaning?
Leibinger’s automatic nozzle sealing technology reduces daily cleaning requirements. Routine care and Preventative Maintenance should still follow the manufacturer’s instructions for the printer and application. All Pro Technical Service can explain the care requirements for the selected model.
How should a manufacturer choose a Squid CoPilot model?
The required print-area size is the primary consideration when selecting a Squid CoPilot high-resolution printer. All Pro Technical Service reviews the message dimensions, packaging material, production speed and budget. This application review helps identify the CoPilot model that fits the printing requirements.
Can Squid CoPilot printers apply barcodes and graphics to cases?
Yes. Squid CoPilot high-resolution printers support case-coding applications involving text, barcodes, logos and graphics. All Pro Technical Service reviews the complete message and available print area before recommending a configuration. The selected printer and ink must suit the case material and production conditions.
Where can a continuous inkjet printer apply a code on a bottle?
A suitable Leibinger continuous inkjet printer can print on the lid, shoulder, side or bottom of a bottle. All Pro Technical Service evaluates the material, print position and number of lines in the message before recommending equipment.
Can Leibinger continuous inkjet printers print on different pipe materials?
Leibinger continuous inkjet printers can mark pipe made from PVC, HDPE, ABS and metals, including copper. All Pro Technical Service evaluates the material, required message and production conditions before recommending a printer and ink.
What information should be available when requesting technical support?
Have the printer manufacturer, model, serial number and exact message shown on the display available. Also describe when the problem occurs and the type of ink being used. If no message is displayed, say so and describe the symptoms. Print samples or photographs can help All Pro Technical Service understand the issue.
What does the service light on a continuous inkjet printer mean?
An illuminated service light indicates that Preventative Maintenance is due. Contact All Pro Technical Service to discuss the appropriate service. Provide the printer manufacturer, model, serial number and exact message displayed. All Pro Technical Service follows the manufacturer's recommended service intervals. Timing also depends on production hours, ink type, plant environment, operating conditions and equipment type.
Is replacing fluids the complete Preventative Maintenance service?
No. Flushing old ink and makeup fluid (solvent) and refilling with fresh supplies is only part of Preventative Maintenance. The full service follows the manufacturer’s requirements for the printer. All Pro Technical Service also provides available software updates, where applicable, and service recommendations during the visit.
Can All Pro Technical Service repair a printer purchased from another supplier?
All Pro Technical Service offers repair services for supported printers purchased from another supplier, where the manufacturer and model are supported. Factory-trained technicians provide service for supported Leibinger and Linx continuous inkjet printers. Contact All Pro Technical Service to confirm the available service options for the specific equipment.
Can a continuous inkjet printer be sent in for shop repair?
Yes. All Pro Technical Service accepts supported printers and components for shop evaluation and repair. Shop technicians assess the equipment and provide a repair quotation for approval before work proceeds. Contact All Pro Technical Service for shipping instructions before sending equipment.
What is the Refurbishing Program?
The Refurbishing Program allows All Pro Technical Service to evaluate an existing Linx printer for refurbishment. Suitability depends on the model, its condition and parts availability. All Pro Technical Service also offers refurbished Linx printers for sale. Contact All Pro Technical Service about current options.
Which ink and makeup fluid (solvent) should a continuous inkjet printer use?
Use OEM consumables or alternatives recommended by All Pro Technical Service. Ink and makeup fluid (solvent) should match the specific printer and application. Contact All Pro Technical Service to confirm ink and makeup fluid (solvent) compatibility before ordering.
Can ink cartridges still be supplied for existing Squid AutoPilot printers?
Yes. All Pro Technical Service can supply ink cartridges for existing AutoPilot printers. AutoPilot is discontinued, and Squid Ink may not have repair parts available. Confirm repair availability for the specific printer.
Service Areas
Our warehouse, repair shop and office is located in the greater St. Louis, MO area and our field technicians are ready to serve you throughout the U.S.